Bending & Thermoforming

Line bending, drape forming and 3D contour work — curves that would need tooling in other materials.

Both materials soften predictably with heat, which makes curved and folded parts far cheaper in plastic than in glass or metal. We line bend, drape form and produce 3D contour parts to drawing.

One point worth knowing before you specify: polycarbonate must be dried before forming. It absorbs moisture from the air, and forming undried sheet produces bubbles and silvery streaks that cannot be repaired afterwards.

Thermoformed polycarbonate component being shaped
Thermoformed polycarbonate component being shaped

Specification

Property Specification
Line bending Single and multiple folds, sharp internal radius
Drape forming Curves and arcs over a former
3D contour forming Compound curvature, produced on our CNC centres
Cold curving Solid PC to approx. 150× thickness; multiwall to 175×
Pre-drying Polycarbonate dried before forming as standard
Tolerance the order-specific CNC tolerance confirmed after material, thickness, part geometry and drawing review on machined features

Typical applications

  • Curved machine guards and covers
  • Formed display stands and retail fixtures
  • Point-of-sale holders and dispensers
  • Equipment housings and enclosures
  • Curved signage and architectural features

Sheet Fabrication Processes

Jiangsu Xinjincheng provides diversified secondary processing to customer drawings and technical requirements.

Cutting equipment and process

01. Cutting

Sheets are set on the cutting machine to the required length and width. The source page states cutting tolerance can reach a tolerance confirmed after material, thickness, part geometry and drawing review.

Drilling equipment and process

02. Drilling

Hole diameter and position follow the customer drawing; routing equipment is used to reduce cracking risk in acrylic.

Bending and Thermoforming equipment and process

03. Bending and Thermoforming

Polycarbonate can be cold-bent at room temperature where the design permits, or hot-bent for formed parts.

CNC Routing and Engraving equipment and process

04. CNC Routing and Engraving

Parts are machined to drawings, including chamfers, bevels, rounded edges and countersinks.

Edge and Slot Milling equipment and process

05. Edge and Slot Milling

Dedicated cutters produce specified edges and internal grooves to the drawing geometry.

Screen and UV Printing equipment and process

06. Screen and UV Printing

Front or reverse printing, surface treatment and colour work can be applied to sheet components from customer artwork.

Polishing equipment and process

07. Polishing

Buff-wheel, flame or laser processes can be selected to improve edge clarity and finish.

Laser Processing equipment and process

08. Laser Processing

Laser engraving, cutting and marking are available where compatible with the selected sheet material.

Minimum order and lead time

Plastura’s Jiangsu fabrication team quotes polycarbonate bending service from the drawing. State the sheet material, thickness, finished dimensions, tolerance, edge finish, file format, and quantity. Standard stock sizes and colours normally run in 7–10 days; non-standard extrusion in 12–18 days; allow another 3–7 days for CNC work. The published starting point is 100 m² or 1 tonne, quoted in USD on FOB, CIF or DDP terms. See MOQ, lead time and shipping for planning details.

Questions buyers ask

Can you form to my 3D CAD model?

Yes. Send STEP or IGES and we will confirm what is achievable — some geometry needs tooling, which we will quote separately rather than hiding in the part price.

Why does formed polycarbonate sometimes bubble?

Undried sheet. Polycarbonate absorbs atmospheric moisture, which turns to steam at forming temperature. We pre-dry as standard; a supplier who does not will produce streaked parts.

Is cold curving cheaper than thermoforming?

Much cheaper, since there is no heat, tooling or forming time — but it is limited to gentle single-axis curves. Anything tighter or compound needs forming.

Request a quote MOQ & shipping

Further reading

Where to look next

Related pages

CNC & Laser Cutting

Profiles, cut-outs, holes and engraving from your DXF, DWG or STEP files — 22 machines.

Solid Polycarbonate Sheet

The general-purpose grade — around 200× the impact strength of glass, and it will not shatter.

Custom Specifications

Non-standard thickness, width, colour and construction — what we can make, and what we cannot.

Start with a trial order

Send your specification. Get a quote in one working day.

Thickness, size, colour, quantity — or just upload the drawing. We quote in USD on FOB, CIF or DDP terms, from 100 m² or 1 tonne. No full-container commitment required.